Super Pillar™
Super Pillar™ Technology
COFAN USA has developed the patented Super Pillar™ Technology, a breakthrough in thermal management that delivers superior heat dissipation compared to conventional MCPCBs (Metal Core Printed Circuit Boards). By bypassing the dielectric pre-preg layer, Super Pillar™ creates a direct thermal path from the t-pad metal to the pillar metal, achieving more than 100x better thermal conductivity than standard MCPCB designs.
Why Super Pillar™ Outperforms Conventional MCPCBs
Traditional MCPCBs rely on insulating pre-preg layers that restrict heat transfer. In contrast, Super Pillar™ eliminates this bottleneck by using a direct copper or aluminum pillar connection, drastically reducing thermal resistance.
Higher Heat Dissipation: Maintains lower junction temperatures under high power.
Improved LED Performance: Higher light output per watt and better reliability.
Longer Product Lifespan: Reduced thermal stress ensures extended durability.
Cost Efficiency: Aluminum pillars provide a budget-friendly option, while copper pillars deliver maximum thermal performance.
Key Benefits of Super Pillar™ Technology
Direct Thermal Conductive Path: Minimizes junction temperature rise.
Energy Efficiency: Enables higher currents while conserving power.
Enhanced Optical Output: Less thermal decay results in brighter, more efficient LEDs.
Scalability: Customizable with copper (maximum performance) or aluminum (cost-effective solution).
Advantages
- Increases efficiency
- Components that withstand high power output/LEDs/UVC
- Drives higher current
- Utilizes lower-cost pre-preg
Innovative Process
Mechanical shaping
Flexible lamination scale
Roll-to-roll manufacturing
Stable production process
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HDI VIAS
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Title
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Standard
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Layer1 k = 390 |
Layer2 k = 1.7 |
Layer3 k = 390 |
Layer4 k = 1.7 |
Layer5 k = 390 |
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Super Pillar
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1.40" x 0.049"
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1 oz 35 micron Cu Foil
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6 mil Sekisui KNDJ002
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1 oz 35 micron Cu Foil
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1 oz 35 micron Cu Foil
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3 mil Sekisui KNDJ002
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Conventional
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1.40" x 0.049"
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1 oz 35 micron Cu Foil
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6 mil Sekisui KNDJ002
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1 oz 35 micron Cu Foil
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3 mil Sekisui KNDJ002
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3 mil Sekisui KNDJ002
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Proven Test Results
Independent thermal tests confirm the superior performance of Super Pillar™ MCPCBs:
Temperature Drop: ~56°C lower within 80 seconds compared to conventional MCPCBs.
Thermal Resistance (Rθ): Reduced from 1.35°C/W (standard) to as low as 0.095°C/W (Super Pillar™).
Stable Operation at Higher Currents: Supports driving LEDs at 2.8A with excellent thermal stability.
This enables engineers to power high-performance LEDs without compromising on efficiency or reliability.
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Test Results
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Item
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Unit
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Conventional MCPCB
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Super Pillar
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New Field
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T board
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°C
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45.26
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49.81
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93.96
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R slug - bottom
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°C/W
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1.35
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0.11
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0.095
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Model Name
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P/N
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MCPCB with LZP (4x6) Emitter
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MCPCB with LZP (4x6) Emitter
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MCPCB with LZP (4x6) Emitter
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T bottom
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°C
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46.98
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53.57
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102.23
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Tslug
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°C
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64.70
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55.10
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107.28
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Ta
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°C
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25.37
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25.38
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25.74
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Input Power
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W
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13.12
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13.73
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53.2
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Input Voltage
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V
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16.4
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17.6
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19.0
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LED Current
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mA
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800
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780
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2800
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R slug - board
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°C/W
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1.48
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0.39
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0.25
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Conclusion
The Super Pillar™ MCPCB redefines thermal management by bypassing the pre-preg layer and creating a direct, ultra-efficient thermal conduction path. This innovation allows designers to push the limits of LED performance, achieve higher optical efficiency, extend product lifespan, and significantly reduce thermal decay.
If you’re designing next-generation LED systems or high-power electronics, Super Pillar™ Technology provides the thermal management solution you need.
Applications
Super Pillar technology refers to advanced thermal and electrical via structures used in high-performance PCBs and semiconductor packaging. These pillars improve heat dissipation, electrical conductivity, and mechanical stability, making them ideal for applications requiring high power efficiency and thermal management.
Automotive
Theatre Lighting
Medical
Military
UV Lighting
Street Lighting
For extreme heat dissipation, please see our patented Super Pillar.
Our unique and patented Super Pillar is proven to be 100x more effective at heat dissipation than conventional Super Pillar.